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A Model-Based Approach to Automated Digital Twin Generation in Manufacturing

Published: October 30, 2025 | arXiv ID: 2511.03742v1

By: Angelos Alexopoulos , Agorakis Bompotas , Nikitas Rigas Kalogeropoulos and more

Potential Business Impact:

Builds factory robots that fix themselves.

Business Areas:
Simulation Software

Modern manufacturing demands high flexibility and reconfigurability to adapt to dynamic production needs. Model-based Engineering (MBE) supports rapid production line design, but final reconfiguration requires simulations and validation. Digital Twins (DTs) streamline this process by enabling real-time monitoring, simulation, and reconfiguration. This paper presents a novel platform that automates DT generation and deployment using AutomationML-based factory plans. The platform closes the loop with a GAI-powered simulation scenario generator and automatic physical line reconfiguration, enhancing efficiency and adaptability in manufacturing.

Page Count
6 pages

Category
Electrical Engineering and Systems Science:
Systems and Control